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Writer's pictureWesley Nunley

How Do a Suppressors Work?

Updated: Aug 22

A suppressor, commonly known as a silencer, functions by capturing and slowing down the gases that are rapidly released when a firearm is fired. In this blog post and all others Suppressor and Silencer are terms used interchangably. By allowing these gases to expand and cool more gradually, a suppressor significantly reduces the noise produced by the gunshot, resulting in a quieter shooting experience. Additionally, this process leads to a reduction in concussion and lighter recoil, making the firearm more manageable.


What is a Gun Silencer?

A suppressor is an attachment for the barrel of a firearm designed to decrease the noise produced by a gunshot. When a firearm is discharged, the bullet exits the chamber and travels down the barrel, releasing an immense amount of gas pressure—often thousands of pounds per square inch (PSI). For instance, an AR-15 releases over 8,000 PSI at the muzzle when fired. The loud sound associated with gunfire is primarily due to the rapid expansion and decompression of these high-pressure gases into the atmosphere.

These gases are often traveling at supersonic speeds and are extremely hot, both of which contribute to the loudness of a gunshot. While several factors affect the sound level of a firearm, the release of these hot, high-pressure, supersonic gases is the main contributor, and a suppressor effectively reduces this noise.


What Does a Silencer Actually Do?

A suppressor works by creating a controlled environment where the hot, high-pressure gases can expand and cool before they are released into the air. This process slows down the gases, which significantly reduces the noise of the gunshot. To visualize this, think of untying a balloon slowly rather than popping it—by allowing the air to escape gradually, the sound is a hiss rather than a loud pop.


Do Suppressors Work?

Absolutely. Suppressors are highly effective at reducing gunshot noise, often providing the same or greater decibel (dB) reduction as the best over-ear or in-ear hearing protection. Rather than blocking the sound at your ear, suppressors address the noise at the source—the muzzle. They create enough space for the gases to expand, using various mechanisms to trap, slow down, and redirect the gases inside, reducing their pressure and temperature before they exit the suppressor. For hunters, target shooters, and anyone who regularly uses firearms, adding a suppressor can offer significant hearing protection without the bulk and sensory limitations of traditional ear protection.

How does a suppressor work

What is Inside a Suppressor?

The inside of a suppressor is composed of a series of baffles and chambers that capture and slow down the high-pressure gases released when a firearm is discharged. These baffles, which can be flat or cone-shaped, are spaced apart to form expansion chambers within the suppressor. Suppressors are typically constructed in one of three ways: machining a single piece of metal (monocore), machining individual parts that are then welded together, or machining and stacking individual baffles inside a tube. Some suppressors are even made using advanced additive manufacturing techniques like Direct Metal Laser Sintering (DMLS).

The materials used in suppressors, especially for the first baffle (often called the "blast" baffle), must be able to withstand extreme heat, pressure, and high-speed debris.


What Metal is Best for Suppressors?

Suppressors can be made from a variety of materials, including 7075 aluminum, titanium, 17-4 stainless steel, and high-performance superalloys like Inconel and Stellite. When designing a suppressor, manufacturers consider factors like weight, cost, machinability, and durability to ensure the suppressor will last for generations. The primary goal of all suppressors is the same: to slow down, expand, and cool the gases from a gunshot before they exit the suppressor.

Sometimes, gases are redirected towards the shooter, making extended shooting sessions uncomfortable. This effect, known as backpressure, occurs when gas is pushed back up the barrel towards the firearm. Some suppressors use internal channels instead of baffles to redirect and slow down the gases, reducing backpressure. This design is particularly beneficial for left-handed shooters, as it minimizes the gas that exits from the ejection port during rifle shooting.


How is a Suppressor Made?

Most suppressors are manufactured using milling or lathe processes. The components of a suppressor, such as baffles, monocores, mounts, and front caps, are machined from raw materials like aluminum, stainless steel, or titanium.

For a more detailed look at how suppressors are made, consider watching a behind-the-scenes documentary on suppressor manufacturing like this on from SureFire.


What Are Most Suppressors Made Of?

Suppressors are generally machined from solid bar stock, with components either welded or screwed together. In some designs, parts are stacked inside a tube with a mount on one end and a cap on the other. Some modern suppressors are made using Direct Metal Laser Sintering (DMLS), a 3D printing process that uses a laser to fuse layers of powdered metal. This technique allows for the creation of complex internal structures that are difficult to machine. Many suppressors with intricate internal channels are made using this method.

Precise manufacturing is essential for suppressors because they are designed to strip gases away from the bullet as it passes through the suppressor. The baffles inside create chambers that trap the gases, and each component must be precisely aligned to ensure the suppressor functions correctly.


What's the Best Finish for a Suppressor?

Suppressor finishes must be able to withstand extreme heat. Common finishes include anodizing, nitriding, and high-temperature Cerakote.


Conclusion

Suppressors work by controlling and slowing the gases expelled from the barrel of a firearm. By preventing the rapid expansion of thousands of pounds per square inch of gas pressure, suppressors can reduce the sound of a gunshot by up to 40 decibels. While the materials and internal designs of suppressors may vary, this basic function remains consistent across all suppressors.

If you're interested in enhancing your shooting experience with a suppressor, consider exploring our options available from reputable manufacturers. Suppressors provide a significant improvement in hearing protection, comfort, and overall shooting experience, making them a valuable addition to any firearm.



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